It is SUPER EXCITING to see our tiny house move from being a dream and a drawing on paper, to being a reality! This week that happened, as we installed the floor and started raising the walls. A huge THANK YOU to all the family and friends who helped us build this weekend. More good photos to come soon, but here are a few (if you helped out this weekend and took photos please send them to us, thanks!).
The excitement started when a big tractor trailer from Pennsylvania barreled down the road with our SIPs (structural insulated panels).
We had been nervous about how heavy and bulky the panels would be to unload. It turned out most of the panels could be lifted by two people, except the large (20 foot) floor panels required four people. In an hour we had all the panels unloaded.
Later that day another delivery of the lumber that fits between the SIPs arrived, along with housewrap, nails, and other goodies. After doing some other materials and tools shopping, we were ready to embark on the big build weekend.
The first step of raising the house- logically- was the floor. There are two large floor panels, each 4 foot wide by 20 feet long with cutouts to fit between the trailer’s wheel wells. The bottoms of each floor panel were covered in Grace Ice and Rain Shield to prevent water damage, and then metal flashing to prevent critters from chewing into the house.
Then pressure treated wood was nailed down to provide a barrier between the metal trailer and the SIPs. The 2×4 lumber was installed along the edges of the panels, and we lined the wheel well openings with a rubber membrane to prevent water infiltration. After that, the tricky part was figuring out how to connect these two large panels and move them into place on the trailer. We spent quite some time wrangling with the panels- jacking them up, pushing them together, etc…. How many guys does it take to fit the floor onto the trailer??
Eventually we faced the reality that we needed to cut a panel down slightly so they would fit between the wheel wells. Jeremy’s Pop (Randy) expertly sawed down a panel, and then we dropped the floor into position!
Lastly, the SIPs fit together with cam locks that we locked into place. While the floor took longer to install than we expected, it was very cool to walk on our floor for the first time.
Next we prepared for the walls. While the floor was being done, others were preparing the roughly 75 pieces of 2×4 and 2×6 lumber that fit between the panels. This required measuring and cutting, and gluing and nailing some pieces together (such as posts and headers). We also started putting some of this lumber into the panels- which required a liberal application of spray foam sealant and nails to secure the wood.
With the floor in place, we installed 2×4’s along the perimeter of the house for the wall panels to fit on top of. We measured the position of the wood, then glued and screwed them into place on the floor. While this was being done, others worked on the tricky task of fitting the wall panels over the wheel wells. This required careful measuring, and installation of bolts to secure the wall panels to the wheel wells.
Finally we were ready to put the first wall panels up, and boy were we ready! With all the prep work we had done, raising the wall panels and fitting them into place went quite quickly. The installation required application of spray foam sealant, construction glue, nails, and 6 inch panel screws. And voila, we had walls! The walls continued to be installed, with Randy putting wiring into the electrical chases along the way. Here is the start to our tiny house!
Many many thanks to all the help and support we’ve had so far from family and friends with raising up the house. We have learned a whole lot about building and SIPs so far, and though there have been minor challenges we’ve made a lot of rewarding progress on our tiny home. I don’t know what other words to use besides ‘really exciting’ for how it feels to see our house take shape, envision living in it, and know that we’ve built it with family and friends.